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Corrosion Mapping
The corrosion mapping tool used by Physical Acoustics has been developed in house over the past 5+ years and is continuously evolving and improving. Using powerful magnetic tractors the system can climb more than 20 metres without falling off, and the latest unit operates at high speeds courtesy of high torque electronic motors which accelerate the bridge to full speed within a few centimetres. Fast enough to scan ship hulls in dry dock, the system has found widespread use in the oil, gas, and chemical industry.
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These are a few examples of it in use:
  • Tank Shells
  • Pressure vessels
  • Buried and fire-clad vessels
  • Process pipework
  • Ship hulls
  • Tank Annular Scanning
For Large Carbon-Steel Structures

Traditional inspection of large structures requires local access, which is often costly. The LSI system approach provides full ultrasonic B-Scan, C-Scan, T-Scan, LRUT, visual and UT weld inspection (shear and TOFD) using a fast remotely controlled crawler. The LSI system has two powerful magnetic tractors that carry a range of inspection hardware and may be configured for most inspection tasks. LSI was developed by Scanning Systems International, now part of the Mistras Holdings NDT Automation division, and has been proven worldwide. Applications where LSI is currently used include storage tanks, heat exchangers, storage spheres and bullets, columns, pipelines, ship hulls and box girders. Physical Acoustics have experienced UT level II and III technicians to provide the service, or rent the system to companies having suitably qualified personnel. Special configurations and their verification are carried out in-house.
 
The LSI Solution

Scanning bridge width: Up to 500mm.
Scanning speed: ~1 second per 500mm scan line, <1 sec per index.
Thickness scanning through paint and rough surfaces (jet probe).
Thickness results provided on CD in excel format (thickness for each
position, presented as C-Scan, colour coded to suit customer requirements).
Separate identification of internal and external corrosion.
 
Examples
 
-100% heat exchanger shell (incl. high res. Scans) 9 hrs (HIC).
-Tank wall fast B-Scan drops or C-Scan (see speed/resolution chart), vertical or horisontal scan.
-Ship hull coarse C-Scan (0.5m width x 1 metre per minute linear).
-Columns, vertical or horizontal scan.
 
 
HIGH SPEED Corrosion Mapping For Large Carbon-Steel Structures:
  • RAPID corrosion mapping, 100% coverage at up to one square metre in four minutes, limited coverage at up to 4 square metres per minute
  • Output available as corrosion maps, composite image of structure, distribution analysis, and excel
  • Coating evaluation capability
  • Weld and HAZ measurement
  • Powerful magnetic tractors climb 30 metresThe Fastest Corrosion Mapping Service available in the Market
 


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